McCain GB

Bradley Manufacturing partnered with McCain GB, a global leader in frozen food production, to deliver a large-scale LED lighting upgrade across multiple UK manufacturing sites.
The aim was to replace outdated systems with energy-efficient, hygienic and durable lighting capable of withstanding the demanding conditions of food production — from freezer tunnels to high-temperature process areas.

Client Challenge

McCain required a minimum 50% increase in light levels across all operational zones, each presenting unique environmental challenges — including extreme temperatures, airborne chemicals and difficult-to-access areas.

Key considerations included:

  • Varied ceiling heights from 2 m to 16 m

  • Harsh and corrosive conditions demanding stainless steel fittings

  • HACCP compliance for food-safe installations

  • Minimal downtime and simplified maintenance

  • Consistent light performance in both sub-zero and high-heat environments

The challenge was to deliver robust, high-output lighting that could perform reliably under these extremes while maintaining food safety and operational efficiency.

Our Approach

Over a two-year collaboration, Bradley Manufacturing worked closely with McCain’s engineering and sustainability teams to design, test and manufacture a tailored lighting system for their unique production environments.

Our bespoke solutions included:

  • Custom stainless steel LED fittings with low-glare, high-output optics

  • Mounting options for both high and low-ceiling installations

  • Integrated emergency lighting with remote testing

  • Walk-on fixtures for rear-access maintenance

  • Purpose-built freezer tunnel and warehouse luminaires

  • Bespoke fixing mechanisms for rapid and safe installation

All fixtures were designed to meet or exceed HACCP food production standards, combining high performance, durability and hygienic design.

Products & Solutions Supplied

  • HACCP-compliant stainless steel LED fittings

  • Suspended and wall-mounted easy-clean luminaires

  • Walk-on (rear-access) lighting systems

  • Freezer tunnel-specific LED fixtures

  • Warehouse and storage area lighting solutions

Results & Benefits

  • Improved Lighting Performance: Over 50% increase in light levels across all zones
  • Enhanced Durability: Corrosion-resistant, food-safe fittings designed for long service life
  • Energy Efficiency: Reduced power consumption and maintenance costs
  • Safety & Hygiene: Fully compliant with food industry standards
  • Operational Continuity: Minimal downtime thanks to modular installation and walk-on access

Conclusion

This partnership between Bradley Manufacturing and McCain GB showcases how custom-engineered LED solutions can overcome the most demanding environmental conditions.
By combining precision engineering, hygienic design and long-term sustainability, the project delivered safer, brighter and more efficient lighting for one of the UK’s leading food manufacturers.

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